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Engineering News
and American Railway Journal November 22, 1894, page 419: "A process for re-rolling steel
rail has recently been patented by Mr. E.W. McKenna, late Assistant
General Superintendent of the Chicago, Milwaukee & St. Paul
Ry. By careful tests Mr. McKenna ascertained that a rail wears
out by deformation of the head and not by actual loss of metal.
Sections of 60-lb. rail, removed from the track and weighed, were found
to have lost only 0.117 to 0.135 lb. per yd. in 10 to 14 years of
service. He, therefore, devised a process by which the worn-out
rails are heated in a furnace and the deformed heads are re-rolled into
the proper form. The loss of transverse section in this
re-rolling is about 2 lbs. per yd., of which part is gained in
elongation, leaving the net loss only 1/2 lb. per yd. for oxidation and
the same amount of loss for crop ends. By this process, which is
said to be inexpensive to carry out, a steel rail of 75 lbs. or heavier
can be renewed from five to fifteen times before its section is so
greatly reduced as to make it necessary to scrap it. If Mr.
McKenna's invention proves a practical success, the rail mills will
have to close up or turn to other products. The demand for rails
for renewals is what the rail mills have been chiefly been relying on
since speculative railway building came to an end."
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